PCB Layout & High-Speed Design
Controlled impedance, clean returns, manufacturable the first time.
What you receive
- Layer stack-up with impedance targets and the fabricator's build
- Placement study and mechanical fit review
- Routed board with length and skew matching report
- Signal and power integrity analysis
- Fabrication and assembly data (Gerber X2 / ODB++, IPC-2581)
- DRC, DFM and netlist verification reports
Capabilities
How we approach it.
Stack-ups designed with the fabricator, not guessed
We agree the build with your fab house before routing: dielectric constants, prepreg and core selection, copper weights and finished thickness, so the 50 Ω on the drawing is the 50 Ω on the board.
Controlled impedance and length matching
Single-ended and differential targets held to ±10 %, intra-pair skew inside 5 mils, inter-pair matching to the interface's budget. DDR3/DDR4 fly-by, USB 3.x, PCIe Gen3, MIPI, gigabit Ethernet and LVDS.
Return paths treated as real signals
Reference plane continuity checked across every layer transition, stitching vias placed at the transitions that need them, and split-plane crossings eliminated rather than tolerated. Most EMC failures start here.
Power delivery network analysis
Target impedance derived from the transient current profile, decoupling chosen by measured mounted inductance rather than a rule of thumb, plane resonances checked, and DC drop simulated before fabrication.
Thermal and mechanical co-design
Copper pours and thermal vias sized against real dissipation, keep-outs and connector positions reconciled with the enclosure in 3D, and board outline exchanged with mechanical as STEP rather than a sketch.
HDI and dense assemblies
Microvias, via-in-pad with filled and capped process, blind and buried structures, 0.4 mm pitch BGA fan-out and rigid-flex where the mechanics demand it — specified only when the density genuinely requires it.
High-speed layout is where a design either becomes manufacturable or becomes a series of expensive respins. The difference is rarely one dramatic mistake — it is an accumulation of small compromises in the stack-up, the return paths and the placement.
Placement is most of the work
Before a single track is routed we settle placement: power stages away from sensitive analog, crystals close and quiet, connectors where the mechanics need them, and decoupling on the same side as the pin it serves. A board that places well routes quickly. A board that places badly never routes cleanly at any effort.
The stack-up is a decision, not a default
We agree the build with your fabricator first — dielectric materials, copper weights, prepreg and core thicknesses — and calculate impedance against that specific build. A four-layer board with an honest stack-up outperforms a six-layer board with an assumed one.
Signal and power integrity, quantified
Interfaces are routed to their published budgets and then verified: impedance profiles, crosstalk between aggressor and victim pairs, eye diagrams where the data rate warrants simulation, and a power delivery network checked against target impedance across frequency. DC drop is simulated so a 1.0 V core rail arrives as 1.0 V.
EMC designed in, not chased later
Continuous reference planes, controlled loop areas, filtered and guarded I/O, deliberate chassis-ground strategy and a shielding plan agreed with mechanical. Boards that follow these rules routinely pass radiated emissions on the first visit to the chamber — which is the single largest schedule risk we can remove for you.
Tooling & standards
What we work with.
- Layout
- Altium Designer
- KiCad 8
- Allegro PCB Editor
- Analysis
- Polar Si9000 / Si8000
- HyperLynx SI/PI
- Saturn PCB Toolkit
- Ansys SIwave
- Standards
- IPC-2221B
- IPC-2222
- IPC-6012 Class 2/3
- IPC-A-600
- IPC-2581B
Related work
Where we have applied it.
- 2025Industrial & IIoT
IoT Environmental Monitor
A wall-mounted indoor air quality monitor measuring CO₂, PM2.5, VOC, temperature and humidity, reporting over Wi-Fi with a two-year calibration interval.
Circuit · PCB · Embedded
- 2024Industrial & IIoT
Industrial Controller & Protocol Gateway
A DIN-rail controller bridging Modbus RTU, CANopen and EtherNet/IP with a 9–36 V input and 4 kV surge immunity on every port.
PCB · Embedded · Manufacturing
- 2024Energy & Power
EV Charging Control Module
A 22 kW AC charge controller with residual current detection, PLC communication and grid-code compliant load management.
Circuit · PCB · Test
Adjacent services
Often needed alongside.
Common questions
What is the highest layer count and density you work with?
Routinely up to 16 layers, HDI with 1+N+1 and 2+N+2 microvia builds, 0.4 mm pitch BGA fan-out and rigid-flex. We specify density only where the mechanics genuinely require it — a well-placed four-layer board often beats a rushed eight-layer one.
Have a board that needs designing?
Send us the constraints — schematic, mechanical envelope, volume, timeline. You will get a considered response from an engineer within one business day, not a brochure.
We reply within one business day, from an engineer.

