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PCB Layout & High-Speed Design

Controlled impedance, clean returns, manufacturable the first time.

Multilayer PCB layout showing length-matched differential pairs

What you receive

  • Layer stack-up with impedance targets and the fabricator's build
  • Placement study and mechanical fit review
  • Routed board with length and skew matching report
  • Signal and power integrity analysis
  • Fabrication and assembly data (Gerber X2 / ODB++, IPC-2581)
  • DRC, DFM and netlist verification reports

Capabilities

How we approach it.

  • Stack-ups designed with the fabricator, not guessed

    We agree the build with your fab house before routing: dielectric constants, prepreg and core selection, copper weights and finished thickness, so the 50 Ω on the drawing is the 50 Ω on the board.

  • Controlled impedance and length matching

    Single-ended and differential targets held to ±10 %, intra-pair skew inside 5 mils, inter-pair matching to the interface's budget. DDR3/DDR4 fly-by, USB 3.x, PCIe Gen3, MIPI, gigabit Ethernet and LVDS.

  • Return paths treated as real signals

    Reference plane continuity checked across every layer transition, stitching vias placed at the transitions that need them, and split-plane crossings eliminated rather than tolerated. Most EMC failures start here.

  • Power delivery network analysis

    Target impedance derived from the transient current profile, decoupling chosen by measured mounted inductance rather than a rule of thumb, plane resonances checked, and DC drop simulated before fabrication.

  • Thermal and mechanical co-design

    Copper pours and thermal vias sized against real dissipation, keep-outs and connector positions reconciled with the enclosure in 3D, and board outline exchanged with mechanical as STEP rather than a sketch.

  • HDI and dense assemblies

    Microvias, via-in-pad with filled and capped process, blind and buried structures, 0.4 mm pitch BGA fan-out and rigid-flex where the mechanics demand it — specified only when the density genuinely requires it.

High-speed layout is where a design either becomes manufacturable or becomes a series of expensive respins. The difference is rarely one dramatic mistake — it is an accumulation of small compromises in the stack-up, the return paths and the placement.

Placement is most of the work

Before a single track is routed we settle placement: power stages away from sensitive analog, crystals close and quiet, connectors where the mechanics need them, and decoupling on the same side as the pin it serves. A board that places well routes quickly. A board that places badly never routes cleanly at any effort.

The stack-up is a decision, not a default

We agree the build with your fabricator first — dielectric materials, copper weights, prepreg and core thicknesses — and calculate impedance against that specific build. A four-layer board with an honest stack-up outperforms a six-layer board with an assumed one.

Signal and power integrity, quantified

Interfaces are routed to their published budgets and then verified: impedance profiles, crosstalk between aggressor and victim pairs, eye diagrams where the data rate warrants simulation, and a power delivery network checked against target impedance across frequency. DC drop is simulated so a 1.0 V core rail arrives as 1.0 V.

EMC designed in, not chased later

Continuous reference planes, controlled loop areas, filtered and guarded I/O, deliberate chassis-ground strategy and a shielding plan agreed with mechanical. Boards that follow these rules routinely pass radiated emissions on the first visit to the chamber — which is the single largest schedule risk we can remove for you.

Tooling & standards

What we work with.

Layout
  • Altium Designer
  • KiCad 8
  • Allegro PCB Editor
Analysis
  • Polar Si9000 / Si8000
  • HyperLynx SI/PI
  • Saturn PCB Toolkit
  • Ansys SIwave
Standards
  • IPC-2221B
  • IPC-2222
  • IPC-6012 Class 2/3
  • IPC-A-600
  • IPC-2581B

Common questions

  • What is the highest layer count and density you work with?

    Routinely up to 16 layers, HDI with 1+N+1 and 2+N+2 microvia builds, 0.4 mm pitch BGA fan-out and rigid-flex. We specify density only where the mechanics genuinely require it — a well-placed four-layer board often beats a rushed eight-layer one.

Have a board that needs designing?

Send us the constraints — schematic, mechanical envelope, volume, timeline. You will get a considered response from an engineer within one business day, not a brochure.

We reply within one business day, from an engineer.